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Accurate Large Stamping Forming Tube​

The manufacturing of large-scale tube not only requires high process requirements, but also has high technical requirements for equipment. The pipe fittings can be formed at the end of the pipe through the large-tonnage forming process, and often appears in the manufacturing of ships and boilers, which can effectively reduce the product cost and improve the quality.At present, our company processing this kind of tube by using automatic production line, which is able to ensure the consistency of the quality and reduce costs.As shown in the figure, the two ends of the tube are shaped and processed, and there are multiple bends in the middle section, as well as welded accessories. This kind of tube needs to have the perfect reasonable craft, so that can realize the more economical manufacture. King-Mazon Company with independent scientific and technological innovation of metal conduit plastic forming technology, with Zhejiang University, Nanjing University of Aeronautics and Astronautics, Northwestern Polytechnical University, Zhejiang University, Lishui University, etc., to carry out scientific and technological research. Supported by King-Mazon Postdoctoral research Station and Zhejiang Province Key Laboratory of Aerospace Metal Tube Forming Technology and Equipment and other scientific research platforms, today has become one of the world's metal conduit bending, extrusion, expansion and other forming technology leaders. Our pipe/pipe fittings use advanced computer control system to control the action of the machine, effectively improve the quality and production efficiency of engineering pipe fittings processing, save production costs, and seek benefits for users. Welcome your consultation and communication. Thank you!

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Product Overview


Large Stamping Forming Tube is a high-performance metal component manufactured through advanced stamping and forming technologies. It is specially designed for large-scale equipment manufacturing fields with high requirements for pipe performance and structure. The product integrates complex forming and welding processes, featuring reasonable structure, excellent quality and strong adaptability. It has become an important supporting component in key industries such as ships, boilers and aerospace, relying on professional manufacturing capabilities and strict quality control.


Functionality


Precision Stamping Forming

Using large-tonnage stamping technology, the product realizes precise shaping of the pipe ends and middle sections. It can complete complex forming tasks such as multi-angle bending and special-shaped structure forming, ensuring the pipe meets the installation and use requirements of large-scale equipment.


Integrated Welding Processing

The tube is equipped with welded accessories, and the welding process is integrated into the production line. It adopts high-quality welding technology to ensure the firmness and sealing of the welding joints, avoiding problems such as leakage and deformation during use.


Customized Structure Design

According to the specific needs of different equipment, the product can be customized in terms of structure, size and shape. It can adapt to the special installation space and functional requirements of large-scale equipment, providing personalized solutions for customers.


Pipe Fitting


Characteristic Advantages


Excellent Structural Stability

Through scientific stamping and forming processes, the pipe has a reasonable internal structure and uniform stress distribution. It can withstand the harsh working environment of large-scale equipment, maintaining stable performance without deformation or damage.


High Material Compatibility

It supports a variety of metal materials, including stainless steel, carbon steel, alloy steel and aluminum. Different materials can be selected according to the use environment and performance requirements, ensuring the product's adaptability to different working conditions.


Efficient Production Guarantee

Adopting an automatic production line for manufacturing, the product ensures consistent quality among batches. The automated process reduces manual intervention, improves production efficiency and shortens the delivery cycle while ensuring processing precision.


Cost-Effective Manufacturing

The integrated forming and welding process reduces the number of production links and material waste. It effectively lowers the overall manufacturing cost under the premise of ensuring product quality, bringing economic benefits to customers.


Strong Environmental Adaptability

The product has excellent high-temperature resistance, corrosion resistance and other properties. It can adapt to the complex working environments of ships, boilers and other equipment, maintaining stable performance in harsh conditions such as high temperature, high pressure and humidity.


Applications


Ship Manufacturing Industry

It is used in the pipeline system of ships, including power transmission pipelines, cooling pipelines and fuel pipelines. The product's structural stability and corrosion resistance can adapt to the marine environment and ensure the safe operation of the ship.


Boiler Equipment Manufacturing

In boiler manufacturing, it is applied to heat exchange pipelines and smoke exhaust pipelines. It can withstand high temperature and high pressure working conditions, ensuring the efficient and stable operation of the boiler.


Aerospace Field

It is used as a key component in aerospace equipment such as aircraft and rockets, including hydraulic pipelines and fuel transmission pipelines. The product's high precision and reliability meet the strict requirements of the aerospace field for components.


Energy Equipment Manufacturing

In nuclear power, thermal power and other energy equipment, it is used in fluid transmission pipelines and structural support components. It can adapt to the high-strength and high-stability requirements of energy equipment, ensuring the safe operation of the equipment.


FAQ


What are the key advantages of Large Stamping Forming Tube compared with ordinary tubes?

A1: Compared with ordinary tubes, the product has the advantages of complex structure forming capability, high structural stability and strong environmental adaptability. It can complete special-shaped forming and multi-angle bending that are difficult for ordinary tubes, and can withstand harsh working conditions, ensuring long-term stable use.


Can the product be customized according to specific project requirements?

Yes, the product supports customized services. It can be customized in terms of size, structure, material and welding accessories according to the customer's equipment parameters and use requirements, providing personalized solutions that meet the actual needs.


How to ensure the welding quality of the product?

The product adopts an automatic welding process and strict quality inspection procedures. During welding, advanced welding technology and equipment are used to ensure the firmness and sealing of the joints. After welding, professional testing methods are used to inspect the welding quality, eliminating unqualified products.


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