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Dual-Head Precision End Forming Machine

This equipment is specialized for pipe fittings double head simultaneous forming processing, to achieve high efficiency, high precision, low cost. In order to adapt to the different installation conditions of various industries or to save raw materials and reduce production costs, metal pipe fittings are usually designed into double-head direct forming processing, King-Mazon research and development of a double-head multi-station pipe end forming machine, which can professional rapid forming of this pipe fittings. This double-head pipe end forming machine is mainly used for double-head simultaneous forming processing of double-head pipe fittings, which is a special double-head multi-station forming equipment for stainless steel straight-through three-way four-way pipe fittings. The double-head forming machine can also be combined with other auxiliary facilities to form a production line, such as the fully automatic production line used in the product below. This production line is divided into seven parts: 1. Discharge rack; 2. Automatic feeding device; 3. Double-head extrusion molding machine; 4. Automatic transposition conveyor; 5. Double-head spinning forming machine; 6. Discharge device; 7. Control system. This production line is mainly used for the shape forming processing of pipe fittings below. Machine structure design is reasonable, there are enough static, dynamic stiffness, flexible operation. The equipment can realize the simultaneous molding of both ends of the pipe fitting, and its control system technology is advanced to achieve high efficiency, high precision and high reliability.

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Product Overview


The Double-Head End Forming Machine is a specialized piece of equipment developed by King-Mazon for efficient and precise double-head forming of metal pipe fittings. Designed to address the needs of industries requiring high-volume, consistent pipe end processing, this machine enables simultaneous forming of both ends of a pipe fitting, delivering exceptional efficiency and accuracy. With a reasonable structural design, advanced control systems, and compatibility with various auxiliary facilities, it is ideal for manufacturing stainless steel straight-through, three-way, and four-way pipe fittings. Whether for plumbing, industrial piping, or aerospace systems, this machine provides a reliable solution for high-quality pipe end forming.


Functionality


Dual-Head Simultaneous Forming

The core function of the machine is double-head simultaneous forming, allowing both ends of a pipe fitting to be processed in one operation. This eliminates the need for sequential processing, drastically increasing production speed.


Multi-Station Processing Capability

Equipped with extrusion forming and spinning forming modules, each with double-head, multi-station design, the machine can perform multiple forming steps in a single cycle. This versatility enables the production of complex pipe end shapes with minimal setup time.


Automated Material Handling

The machine integrates a full set of automated components, including a discharge rack, automatic feeding device, and automatic discharge device. Operators only need to load materials in batches, and the machine handles conveying, processing, and unloading automatically.


Advanced Control System

Powered by a servo motor-driven rotating device and advanced computer control, the machine offers precise control over forming actions. This ensures consistent processing results and easy adjustment of parameters for different pipe fitting specifications.


Pipe Fitting


Characteristic Advantages


High Efficiency and Productivity

Simultaneous double-head forming and automated material handling significantly reduce processing time per unit, boosting overall productivity. This is particularly beneficial for high-volume production environments.


Exceptional Precision

The machine’s rigid structure, heat-treated steel plate welding, and precise die seat concentricity ensure that each pipe fitting meets tight tolerance requirements. The servo motor control further enhances processing accuracy, with consistent results across all products.


Versatile Operation

Supporting both clockwise and counterclockwise rotation, the machine can handle a wide range of pipe fitting designs. It also works with various materials, including stainless steel, carbon steel, and alloy steel, adapting to diverse industry needs.


User-Friendly and Durable

With flexible operation, sufficient static and dynamic stiffness, and a hydraulic oil-water cooling system to protect components, the machine is both easy to use and built to last. The automatic lubricating oil adding device for pipe fittings reduces maintenance needs and extends the machine’s service life.


Scalable Production

The machine can be combined with auxiliary facilities to form a fully automatic production line, including transposition conveyors and control systems. This scalability allows businesses to expand production capacity as needed.


Applications


Ideal for manufacturing pipe fittings used in residential, commercial, and industrial plumbing systems, ensuring secure connections and leak-free performance.

Suitable for producing pipe fittings for engines, pumps, compressors, and other industrial equipment, where reliable end forming is critical for operational efficiency.

Meets the precision requirements of aerospace and defense applications, producing pipe fittings that withstand extreme conditions and ensure system reliability.

Used in the production of pipe fittings for energy transmission, nuclear facilities, and utility systems, delivering components that can handle high pressure and harsh environments.


FAQ


What types of pipe fittings can the machine process?

The machine is specialized for double-head forming of stainless steel straight-through, three-way, and four-way pipe fittings. It can also be customized to process other types of pipe fittings based on specific design requirements.


Is the machine suitable for small-diameter pipe fittings?

Yes, the machine supports a wide range of pipe diameters, including small-diameter options. It can be adjusted to process pipe fittings of varying sizes, making it versatile for different applications.


How does the machine ensure consistent quality in high-volume production?

The automated material handling, precise servo motor control, and rigid machine structure eliminate human error and ensure consistent processing. Each cycle follows the same parameters, resulting in uniform quality across all products.


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