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This high-speed precision aluminum pipe cutting machine is mainly used for aluminum and aluminum magnesium alloy extrusion profile cutting processing equipment, using high-speed rotating carbide saw blade, fast and accurate cutting processing of profiles, with fast automatic clamping material, automatic feeding length, automatic cutting, automatic chip removal and other functions, through the replacement of less clamping mold, The cutting and processing of the profiles specified in the "Aluminum and aluminum-Magnesium Alloy Extruded Profiles Atlas 1984" can be easily achieved. Very suitable for aircraft manufacturing, automotive and other equipment aluminum profile quick cutting processing.
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Zhejiang King-Mazon’s High Speed Disc Saw Machine for Aluminum Accurate Cutting specializes in aluminum/aluminum-magnesium alloy extrusion profiles. Equipped with a high-speed carbide disc saw blade, it features auto clamping, feeding, cutting, and chip removal. Controlled by PLC program and touchscreen, it ensures ≤0.1mm cutting length accuracy and 2-level better section finish (via patented tech). Ideal for aircraft/automotive industries, it adapts to *Aluminum & Aluminum-Magnesium Alloy Extruded Profiles Atlas 1984* profiles via quick mold replacement.
Parameter | Specification |
Cutting Material Dimensions | Length 6100mm × Width 300mm × Height 150mm |
Single Feeding Length | 700mm |
Maximum Cutting Length | 6000mm |
Minimum Cutting Length | 15mm |
Feeding Speed | 400mm/sec |
Machine Feeding Accuracy | ≤±0.1mm/1000mm |
Verticality (Tool & Clamping Base) | ≤±0.1mm/100mm |
Control System Input Accuracy | 0.01mm |
Main Motor Power | 7.5kw |
Feed Servo Motor Power | 1.5kw |
Compressed Air Pressure Requirement | 0.4-0.8MPa |
Total Length of Feed Support Frame | 6000mm |
Total Length of Discharge Support Frame | 3000mm |
Equipment Dimensions | 11000×2200×1720mm |
Equipment Weight | 5700kg |
Suitable Power Supply | 380V × 50Hz × 3 phase |
The equipment is equipped with an automatic clamping system and an automatic feeding mechanism. After the aluminum profile is placed on the support frame, the system can quickly clamp the material to prevent displacement during cutting. The feeding process is driven by a servo motor, which ensures stable and consistent feeding speed without manual pushing, reducing labor intensity and human error.
With a PLC program control system and a man-machine dialogue touch screen, operators can set cutting parameters (such as length, speed) with high convenience. The saw blade rotates clockwise and cuts from the top of the material to the bottom, ensuring that the cutting chips flow smoothly into the automatic chip removal system, avoiding chip accumulation that affects cutting quality.
The feed direction of the machine is horizontal round-trip movement, which enhances the stability of the cutting process. The large gland and counter-tooth fixing screw design for the saw blade effectively prevents the saw blade from loosening during high-speed rotation or cutting, ensuring operational safety and cutting accuracy.
Thanks to the servo motor feeding system and ball screw transmission mechanism, the cutting length accuracy of the equipment is guaranteed to be ≤0.1mm, which is far higher than the precision of ordinary cutting machines. In addition, the bilateral reference positioning and bilateral clamp clamping design ensure the perpendicularity of the material section, avoiding inclined cuts.
The application of patented technology makes the section finish of the cut material 2 levels higher than that of ordinary cutting. This advantage is particularly important for industries that require high surface smoothness of aluminum profiles, such as automotive parts and aircraft components, reducing the need for secondary polishing.
With a feeding speed of 400mm/sec, the equipment significantly shortens the cutting cycle compared to traditional machines. It can not only cut aluminum and aluminum-magnesium alloys but also adapt to other low-hardness non-ferrous metals (such as copper). By replacing a small number of clamping molds, it can process various profiles, improving the equipment's utilization rate.
Aircraft Manufacturing: Used for cutting aluminum profiles of aircraft fuselage frames, wings, and internal components, where high precision and surface quality are critical.
Automotive Industry: Applied in the processing of aluminum parts such as automotive chassis, door frames, and heat exchangers, meeting the mass production needs of automakers.
Aluminum Profile Processing Industry: Suitable for cutting standard or customized aluminum extrusion profiles for windows, doors, and curtain walls.
Furniture & Decoration Industry: Used to cut aluminum frames for furniture (such as wardrobes, tables) and decorative aluminum profiles, ensuring neat and beautiful cuts.
In addition to aluminum and aluminum-magnesium alloy extrusion profiles, the machine can also cut other low-hardness non-ferrous metals, such as copper profiles. However, it is not suitable for cutting high-hardness metals (such as steel) to avoid damage to the carbide disc saw blade.
To maintain cutting length accuracy, it is recommended to regularly check the wear of the ball screw transmission mechanism and the servo motor feeding system, and perform lubrication and calibration according to the equipment maintenance manual. In addition, replacing the saw blade in time when it is worn can also prevent a decline in cutting precision.
No, the replacement process is simple and fast. The equipment is designed with a modular clamping mold structure, and operators only need to follow the instructions to disassemble the old mold and install the new one, without professional technical training. This design allows the machine to quickly switch between different profile cutting tasks.
The main motor power of the machine is 7.5kw, and the feed servo motor power is 1.5kw. Under normal working conditions, the average power consumption per hour is about 8-9kWh, which is relatively energy-efficient compared to similar high-speed cutting machines on the market.
Zhejiang King-Mazon’s High Speed Disc Saw Machine for Aluminum Accurate Cutting specializes in aluminum/aluminum-magnesium alloy extrusion profiles. Equipped with a high-speed carbide disc saw blade, it features auto clamping, feeding, cutting, and chip removal. Controlled by PLC program and touchscreen, it ensures ≤0.1mm cutting length accuracy and 2-level better section finish (via patented tech). Ideal for aircraft/automotive industries, it adapts to *Aluminum & Aluminum-Magnesium Alloy Extruded Profiles Atlas 1984* profiles via quick mold replacement.
Parameter | Specification |
Cutting Material Dimensions | Length 6100mm × Width 300mm × Height 150mm |
Single Feeding Length | 700mm |
Maximum Cutting Length | 6000mm |
Minimum Cutting Length | 15mm |
Feeding Speed | 400mm/sec |
Machine Feeding Accuracy | ≤±0.1mm/1000mm |
Verticality (Tool & Clamping Base) | ≤±0.1mm/100mm |
Control System Input Accuracy | 0.01mm |
Main Motor Power | 7.5kw |
Feed Servo Motor Power | 1.5kw |
Compressed Air Pressure Requirement | 0.4-0.8MPa |
Total Length of Feed Support Frame | 6000mm |
Total Length of Discharge Support Frame | 3000mm |
Equipment Dimensions | 11000×2200×1720mm |
Equipment Weight | 5700kg |
Suitable Power Supply | 380V × 50Hz × 3 phase |
The equipment is equipped with an automatic clamping system and an automatic feeding mechanism. After the aluminum profile is placed on the support frame, the system can quickly clamp the material to prevent displacement during cutting. The feeding process is driven by a servo motor, which ensures stable and consistent feeding speed without manual pushing, reducing labor intensity and human error.
With a PLC program control system and a man-machine dialogue touch screen, operators can set cutting parameters (such as length, speed) with high convenience. The saw blade rotates clockwise and cuts from the top of the material to the bottom, ensuring that the cutting chips flow smoothly into the automatic chip removal system, avoiding chip accumulation that affects cutting quality.
The feed direction of the machine is horizontal round-trip movement, which enhances the stability of the cutting process. The large gland and counter-tooth fixing screw design for the saw blade effectively prevents the saw blade from loosening during high-speed rotation or cutting, ensuring operational safety and cutting accuracy.
Thanks to the servo motor feeding system and ball screw transmission mechanism, the cutting length accuracy of the equipment is guaranteed to be ≤0.1mm, which is far higher than the precision of ordinary cutting machines. In addition, the bilateral reference positioning and bilateral clamp clamping design ensure the perpendicularity of the material section, avoiding inclined cuts.
The application of patented technology makes the section finish of the cut material 2 levels higher than that of ordinary cutting. This advantage is particularly important for industries that require high surface smoothness of aluminum profiles, such as automotive parts and aircraft components, reducing the need for secondary polishing.
With a feeding speed of 400mm/sec, the equipment significantly shortens the cutting cycle compared to traditional machines. It can not only cut aluminum and aluminum-magnesium alloys but also adapt to other low-hardness non-ferrous metals (such as copper). By replacing a small number of clamping molds, it can process various profiles, improving the equipment's utilization rate.
Aircraft Manufacturing: Used for cutting aluminum profiles of aircraft fuselage frames, wings, and internal components, where high precision and surface quality are critical.
Automotive Industry: Applied in the processing of aluminum parts such as automotive chassis, door frames, and heat exchangers, meeting the mass production needs of automakers.
Aluminum Profile Processing Industry: Suitable for cutting standard or customized aluminum extrusion profiles for windows, doors, and curtain walls.
Furniture & Decoration Industry: Used to cut aluminum frames for furniture (such as wardrobes, tables) and decorative aluminum profiles, ensuring neat and beautiful cuts.
In addition to aluminum and aluminum-magnesium alloy extrusion profiles, the machine can also cut other low-hardness non-ferrous metals, such as copper profiles. However, it is not suitable for cutting high-hardness metals (such as steel) to avoid damage to the carbide disc saw blade.
To maintain cutting length accuracy, it is recommended to regularly check the wear of the ball screw transmission mechanism and the servo motor feeding system, and perform lubrication and calibration according to the equipment maintenance manual. In addition, replacing the saw blade in time when it is worn can also prevent a decline in cutting precision.
No, the replacement process is simple and fast. The equipment is designed with a modular clamping mold structure, and operators only need to follow the instructions to disassemble the old mold and install the new one, without professional technical training. This design allows the machine to quickly switch between different profile cutting tasks.
The main motor power of the machine is 7.5kw, and the feed servo motor power is 1.5kw. Under normal working conditions, the average power consumption per hour is about 8-9kWh, which is relatively energy-efficient compared to similar high-speed cutting machines on the market.
