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Heavy-Duty Bending Stamping Combination Tube​

This tube adopts the combination of bending, stamping and forming, which can effectively reduce the product cost and improve the quality.At present, our company processing this kind of tube by using automatic production line, which is able to ensure the consistency of the quality and reduce costs.As shown in the figure, the two ends of the tube are shaped and processed, and there are multiple bends in the middle section, as well as welded accessories. This kind of tube needs to have the perfect reasonable craft, so that can realize the more economical manufacture.  King-Mazon Company with independent scientific and technological innovation of metal conduit plastic forming technology, with Zhejiang University, Nanjing University of Aeronautics and Astronautics, Northwestern Polytechnical University, Zhejiang University, Lishui University, etc., to carry out scientific and technological research. Supported by King-Mazon Postdoctoral research Station and Zhejiang Province Key Laboratory of Aerospace Metal Tube Forming Technology and Equipment and other scientific research platforms, today has become one of the world's metal conduit bending, extrusion, expansion and other forming technology leaders. Our pipe/pipe fittings use advanced computer control system to control the action of the machine, effectively improve the quality and production efficiency of engineering pipe fittings processing, save production costs, and seek benefits for users. Welcome your consultation and communication. Thank you!

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Product Overview


Bending & stamping combination tube is an innovative industrial component that integrates bending forming, stamping processing, and precise assembly. It is manufactured through a synergistic process that combines the flexibility of bending with the precision of stamping, creating a product that meets the complex structural needs of modern industry. This tube stands out for its integrated design, high structural strength, and cost-effective production, making it a valuable asset for various industrial applications.


Functionality


Precision Bending Function

The tube undergoes professional bending forming to achieve the required curved shapes with accurate angles. This function allows the tube to fit into confined spaces and complex assembly layouts, adapting to the structural needs of different equipment. The bending process maintains the tube’s wall thickness and structural integrity, ensuring it can withstand operational stresses.


Stamping Processing Capability

Stamping technology is used to shape specific features on the tube, such as flanges, holes, and grooves. These stamped features enhance the tube’s functionality, enabling secure connection with other components and improving overall assembly efficiency. The stamping process ensures consistent dimensions and precise positioning of these features.


Integrated Assembly Performance

The combination of bending and stamping eliminates the need for multiple separate components, creating an integrated tube that simplifies assembly. The product’s design ensures all bent and stamped parts work in harmony, delivering reliable performance in the end application.


Characteristic Advantages


Integrated Structural Design

The bending and stamping processes are integrated into a single production workflow, resulting in a unified component with no weak points from assembly. This design enhances the tube’s structural strength and stability, making it more resistant to deformation and fatigue.


High Production Efficiency

The automated bending and stamping production line enables high-volume manufacturing with consistent quality. The integrated process reduces production time and labor costs, making the product a cost-efficient choice for industrial applications.


Versatile Shaping Capability

The tube can be bent into various angles and stamped with custom features, adapting to a wide range of design requirements. This versatility allows it to be used in diverse industrial scenarios, from simple pipelines to complex mechanical structures.


Superior Material Performance

Crafted from high-quality metals including stainless steel, carbon steel, alloy steel, aluminum, and titanium alloy, the tube offers excellent mechanical properties. Each material is chosen for its strength, durability, and adaptability to different working conditions, ensuring the product performs reliably in various environments.


Pipe Fitting


Applications


Industrial Equipment Manufacturing

Widely used in industrial machinery, such as pumps, compressors, and conveyors. The tube’s integrated bending and stamping design allows it to fit into the compact structures of industrial equipment, providing reliable fluid or structural support.


Automotive Industry

Applied in automotive chassis, exhaust systems, and hydraulic pipelines. The tube’s ability to withstand vibration and temperature changes makes it suitable for automotive use, enhancing the vehicle’s performance and safety.


Aerospace Sector

Ideal for aerospace equipment, including aircraft structural components and fluid transport pipelines. Its lightweight and high strength-to-weight ratio meet the strict requirements of the aerospace industry, contributing to fuel efficiency and overall performance.


Energy and Nuclear Fields

Serves the energy sector, including power generation equipment and energy transmission systems. It also meets the strict standards of the nuclear industry, providing reliable performance in critical applications that demand high safety and durability.


FAQ


What are the benefits of the bending & stamping combination design?

This design integrates two key processes, reducing the number of components and assembly steps. It enhances structural strength, improves production efficiency, and lowers costs compared to traditional multi-component solutions.


Can the tube be customized for specific bending angles and stamping features?

Yes, we offer full customization based on your requirements. Whether you need specific bending angles, stamped holes, or unique shapes, our production line can accommodate your design needs.


Is the product suitable for high-pressure applications?

Absolutely. The integrated bending and stamping process ensures the tube has excellent structural integrity, and the high-quality materials provide the necessary strength to withstand high-pressure environments. It meets strict industrial standards for pressure resistance.


How does the product ensure consistency in mass production?

Our automated production line is equipped with advanced computer control systems, ensuring each tube undergoes the same precise bending and stamping processes. Rigorous quality inspections at every stage of production guarantee consistent dimensions and performance across all units.


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