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Hydraulic Internal High-Pressure Formed Tubes

This tube adopts the combination of bending, stamping and forming, which can effectively reduce the product cost and improve the quality. At present, our company processing this kind of tube by using automatic production line, which is able to ensure the consistency of the quality and reduce costs. As shown in the figure, the two ends of the tube are shaped and processed, and there are multiple bends in the middle section, as well as welded accessories. This kind of tube needs to have the perfect reasonable craft, so that can realize the more economical manufacture. King-Mazon Company with independent scientific and technological innovation of metal conduit plastic forming technology, with Zhejiang University, Nanjing University of Aeronautics and Astronautics, Northwestern Polytechnical University, Zhejiang University, Lishui University, etc., to carry out scientific and technological research. Supported by King-Mazon Postdoctoral research Station and Zhejiang Province Key Laboratory of Aerospace Metal Tube Forming Technology and Equipment and other scientific research platforms, today has become one of the world's metal conduit bending, extrusion, expansion and other forming technology leaders. Our pipe/pipe fittings use advanced computer control system to control the action of the machine, effectively improve the quality and production efficiency of engineering pipe fittings processing, save production costs, and seek benefits for users. Welcome your consultation and communication. Thank you!

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Product Overview


Internal High-Pressure Forming After Bending is an advanced metal tube manufacturing service from King-Mazon, combining bending, stamping, and forming technologies to produce high-quality, cost-effective tubular components. This innovative process is designed to create complex-shaped tubes with enhanced structural integrity, suitable for a wide range of industries. By utilizing automatic production lines and independent technological innovations, the service ensures consistent quality, reduced costs, and optimal performance of the final products. Whether for aerospace, energy, or industrial equipment, these formed tubes meet the diverse needs of high-demand applications.


Functionality


Combined Forming Technology

The service integrates bending, stamping, and internal high-pressure forming to shape tubes with multiple bends, shaped ends, and welded accessories. This combination achieves complex geometries that would be difficult or costly with traditional manufacturing methods.


Automatic Production Line Operation

All processing steps are carried out on automatic production lines, which control machine actions through advanced computer systems. This automation ensures uniformity in product quality, reduces human error, and boosts production efficiency.


Precision End Shaping

The two ends of the tube undergo specialized shaping processing to meet connection and installation requirements. This precision end shaping ensures a secure fit with other components, enhancing the overall functionality of the assembled system.


Pipe Fitting


Characteristic Advantages


Cost-Effective Manufacturing

The combined forming process reduces the number of production steps and material waste, lowering overall product costs. The automatic production line further optimizes efficiency, passing cost savings on to customers without compromising quality.


Superior Structural Integrity

Internal high-pressure forming enhances the tube’s mechanical properties, increasing its strength, durability, and resistance to pressure and fatigue. This superior structural integrity ensures long-term reliability in demanding operating conditions.


Technological Innovation Backing

King-Mazon collaborates with top universities and research institutions, supported by postdoctoral research stations and key laboratories. This strong research backing drives continuous improvement in forming technology, ensuring the service remains at the forefront of the industry.


Customization Flexibility

The process can be tailored to produce tubes of varying sizes, shapes, and specifications. Whether for small-diameter precision tubes or large-scale industrial components, the service adapts to specific customer needs.


Consistent Quality Assurance

The computer-controlled automatic production line maintains strict quality consistency across all products. Each tube undergoes rigorous inspection to ensure it meets design standards and performance requirements.


Applications


Used in aircraft and spacecraft systems, providing lightweight, high-strength tubes for fluid transmission, structural support, and other critical functions.

Suitable for energy equipment such as power generation systems, nuclear facilities, and renewable energy installations, delivering tubes that can withstand high pressure and temperature.

Ideal for engines, machinery, and heavy industrial equipment, where reliable tubular components are essential for smooth operation. The tubes’ structural integrity ensures minimal downtime and maintenance.

Applied in specialized vehicles and transportation equipment, offering custom-shaped tubes that optimize space utilization and performance.


FAQ


What materials can be used in internal high-pressure forming after bending?

The service supports stainless steel, carbon steel, alloy steel, aluminum, and titanium alloy, allowing customization based on application-specific requirements like corrosion resistance and strength.


How does this forming process differ from traditional tube manufacturing?

Unlike traditional methods, this process combines multiple forming steps into one, uses internal high pressure to enhance structural integrity, and relies on automation for consistency—resulting in better quality, lower costs, and more complex geometries.


Can the tubes be designed for high-pressure applications?

Yes, internal high-pressure forming is specifically engineered to enhance the tube’s pressure resistance. The process ensures the tubes can safely handle high internal pressures, making them suitable for pressure-sensitive applications.


Is the service suitable for small-batch production?

Absolutely. While the automatic production line excels at large-scale manufacturing, it also offers flexibility for small-batch orders. We can customize the process to meet your specific production volume needs.


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